Cross Transfer Unit

How does a Cross Transfer Unit Work?

A cross transfer unit works by transferring goods at a right angle between two conveyor lines. The unit includes a set of driven rollers or chains for straight movement and a pop-up transfer mechanism, such as belts or chains, for 90-degree transfer. When a product arrives at the transfer point, sensors detect its presence. The system stops the linear rollers and activates the pop-up mechanism. This mechanism lifts the product and transfers it sideways onto the perpendicular conveyor line. Once the transfer is complete, the pop-up unit retracts, and the system resets for the next item. In most cases, a cross transfer conveyor uses powered rollers for longitudinal transport and either belt or chain transfer units to switch direction. The switch can be automatic based on programmed logic or sensor inputs. The smooth transition prevents product damage, making it ideal for fragile or valuable materials. This functionality is commonly used in sorting lines, packaging units, and distribution centers where fast and reliable redirection is necessary.

Conveline Rollers incorporate vertical lift and transfer technology, enabling precise and safe transfers using electrical, pneumatic, or hydraulic actuation. With programmable logic controllers (PLC), users can customize logic, direction, and timing according to workflow demands.

Features of Cross Transfer Units

Conveline Rollers designs advanced cross transfer units that simplify internal logistics and provide excellent control over product direction. Our cross transfer units can redirect pallets and other loads at 90 degrees quickly and efficiently, minimizing wait times and improving throughput.

Key features of our Cross Transfer Unit include:

• Seamless 90-degree transfer functionality for smooth change in product direction.
• Integration of vertical lift and transfer mechanisms for safe and space-saving operations.
• 24V drive options
• Flexible side guides
• Options for pneumatic, hydraulic, or electrical actuation systems.
• Controlled by intelligent PLC systems for real-time response based on sensor feedback.
• Adjustable settings to transfer loads in both directions or maintain straight flow based on workflow.
• Linear movement supported by chain sprocket driven rollers for heavier loads.
• Pop-up belts or chain modules are used to achieve side transfer depending on application needs.
• Compatible with upstream and downstream conveyor systems for smooth transition
• Reduces human handling, improves safety, and minimizes product damage.
• Ideal for operations requiring regular product sorting, rerouting, or queuing.

The flexibility of Conveline's cross transfer units allows you to adapt the conveyor setup according to floor space, workflow changes, and production speed. The system also enables gaps between conveyor lines without affecting efficiency, ensuring that equipment stays safe and undamaged during transfers.

Usage of Cross Transfer Unit

Cross transfer units are important parts in modern material handling systems. They are designed to help companies redirect products at 90-degree angles between lines, enhancing overall facility efficiency. These units are commonly used in warehouses, manufacturing plants, assembly lines, and packaging units where direction changes are frequently needed.

Applications of cross transfer unit include:

• Automotive Industry: To transfer car parts and assemblies from one workstation to another with precision.
• Packaging Lines: For sorting, merging, and redirecting packaged goods without interrupting the main line.
• Warehousing and Distribution Centers: To route items to various outbound lines depending on destination.
• Paint and Coating Facilities: For efficiently handling and redirecting painted components without touching or damaging the surfaces.
• Electronics and Electrical Goods: To handle delicate products with accuracy and care.
• Pharmaceutical Industry: To move packages safely and hygienically between processing zones.
• Chemical Plants: For safe movement of drums, containers, and bags that require precise routing.

As an experienced cross transfer unit manufacturer in India, Conveline Rollers understands that each facility has its unique needs. Our solutions are designed to minimize labor and maximize productivity while ensuring long-term reliability. Whether you need to reroute boxes, shift pallets, or control flow through multiple lines, our cross transfer units offer the efficiency and dependability your operations demand.